MTP – Continuous Strip Thickness Gauge with Manual Drive

This high-endurance heavy-duty gauge is designed for precision continuous online contact measurement of metal as well as non-metallic strip thickness, especially in cold rolling mills. Types: MTP-1301, MTP-2001, MTP-3001

Product description

The company’s proprietary microwave technology enables tactile, highly durable sensors without electronic components, coils, or ferrites inside. The sensors are absolute and highly stable, offering linearity better than 0.01% and a resolution of 0.1 µm. As a result, the thickness gauges do not require zeroing before or after measurement — a process that often leads to significant inaccuracies if impurities are present between the contacts.

By cooling the sensors and contacts through the sensor body, strip thickness can be measured at temperatures up to 250 °C, with a temperature dependence of ≤ 1 µm per 200 °C, and without the need to heat the measuring head. Measuring contacts made of sintered diamond can typically last for decades without replacement, even in harsh environments.

The design of the diamond contacts, which remain in permanent contact with the strip, ensures that they do not impair the material’s surface appearance while providing long service life. The pneumatic force pressing the contacts against the strip can be continuously controlled.

This continuous gauge was developed as an absolute measuring device that requires no mechanical readjustment to the nominal strip thickness. Its absolute measuring capability also allows it to be used for precision calibration of other gauges (e.g., contactless) during production in cold rolling mills.

Control unit enables

  • digital thickness on 7″ touch panel display
  • analogue display to show the deviation from the set nominal thickness
  • setting and monitoring of lower and upper limits
  • digital calibration of the gauge
  • analogue output for AGC ± 20 mA (± 10 V, 4 – 20 mA)
  • databus PROFINET (PROFIBUS,…)

Advantages

  • absolute digital display of the measured thickness
  • independence of the measured material type
  • no mechanical adjustment of the gauging head for nominal thickness
  • easy operation
  • 5 year warranty on diamond contacts

Basic technical data

ParameterMTP-1301; 2001; 3001
Resolution0,001 mm
Strip thickness range0,03 - 9 mm (20 mm)
Max. thickness measurement error≤ 1 µm; ≤ 2 µm (> 2 mm)
Max. measurement depth from the strip edge130 mm; 210 mm; 310 mm
Max. strip speed900 m/min
  • Digital display of absolute thickness and deviation with bar graph
  • Trend graph of last 2 minutes
  • Setting the nominal value and limits or choosing from last preset values
  • Optional resolution 1 µm – 0.1 µm – 0.01 mil
  • Simple calibration and service menu with diagnostics
  • Clear status information for the maintenance
  • Automatic setting transfer to/from SPC system or superior PLC
  • Remote support via the Internet using an industrial gateway or shared PC



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